POLICY
Carsem's policy is to provide products and services of the
highest quality through "ZERO DEFECTS TODAY!", preventive
Quality culture. Employees will act with honesty, sincerity
and operate as a team to continuously strive for improvements
in quality, productivity, delivery, services and cost in order
to be competitive and profitable.
ZERO DEFECTS QUALITY is the responsibility of every employee.
QUALITY STANDARDS
Our Quality System is based on the following International Standards:
- ISO-9001
- ISOTS16949
- ISO-14001
Our factories maintain world-class quality standards having
achieved ISO/TS
169S49, ISO-9001,
ISO-14001 certifications
and comply to the Sony
Green Partner Program.
Our in-house program called, Continuous Improvement System Towards Zero Defect, consists of:
- Lean Manufacturing
- Operators Advancement Training Program
- Human Resource Development/Training
- Employee Suggestion System (ESS)
FACILITIES
| Floor Area |
310,000 sq. ft. - M Site |
384,000 sq. ft. - S Site |
| Cleanrooms |
Class 10k Frontline Assembly |
| Class 100k Backend Assembly |
| Temperature, RH, Particle Count and ESD-Controlled |
| Production Support |
24-hour Security Surveillance |
| Calibration Laboratory |
| Centralized Air-Conditioning |
| Cold Storage |
| Communication System (Tel/Fax/Email) |
| DI Water System |
| Emergency Power Generators |
| IIMEC (Integrated Information for Manufacturing Excellence at Carsem) |
| Failure Analysis/Reliability Laboratory |
| Fire Protection and Alarm System |
| Liquid and Gas Nitrogen |
| Oil-Free Air Compressors |
| Tool and Die Machine Shop |
| Waste Treatment Plant |
| Operation |
Two 12 hour Shifts for 24 hour Operation |
Reliability Lab Facilities
- Autoclave-JEDEC A102
- Board Level Temperature Cycling for
Solder Joint Integrity Check
- HAST
- High Temperature Storage
-JEDEC A103
- Infra-Red Reflow Oven
- Temperature/Humidity Chamber for
Moisture Sensitivity Testing
- Thermal Shock Chamber (LIQUID)
- MIL-STD-1011
- Temperature Cycle Chamber (AIR)
- MIL-STD-883,1010
|
Failure Analysis Lab Facilities
- Grinder/Polisher/Low Speed Saw
- Jet Etchers(Chemical Decapsulation)
- Microprobing Station
- Metallurgical Microscopes
- Scanning Electron Microscope & EDX
- Scanning Acoustic Microscope
- Stereomicroscope/High Power Microscope
|
QUALITY SYSTEM REFERENCE
- Incoming Quality Assurance
- In-Process Control
- Equipment Control & Maintenance
- Calibration
|
- Control of Non-Conforming Materials
- Lot Traceability System
- Environmental Control
- Internal Audits
|
Please CLICK for details on Quality System Reference.
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